Techno Tips Crazing Driving You Crazy? What is crazing? Technically, it’s when the hot molten glaze, which is a form of glass, cools and shrinks on a pot more than the clay body underneath, resulting in tiny cracks. In general, things expand when they are heated and contract or shrink when cooled. Much of the pottery made since ancient times has crazed glazes. Much of it cannot be seen by the naked eye without some help or magnification. Try pouring a whitish glaze in a dark glazed pot (or a light colored glaze in a white or clear glazed pot.) The fine granules in the wet glaze will get caught in the craze lines and make them more visible. So what’s wrong with crazed glazes? Well, crazing weakens the glaze, allows wate and moisture to seep through, potentially traps bacteria and contributes a crackled look on the pot’s surface. These are consider- ations for the functional pot used for edible liquids and wet foods. It’s arguable how serious it is, as crazed pots have been in use over many centuries. The likely consequence is that the pot may break or annoy the owner, usually resulting in its disposal and replace- ment. It’s a personal thing, but also a measure of quali- ty that can differentiate and elevate your pottery. Usually, with functional pottery we want to eliminate crazing but for aesthetic and artistic reasons (you sim- ply like the look) some may actually want to enhance the effect. In order to control crazing in glazes, we have a couple of approaches. We can change the glaze to shrink less, or we can change the clay body to shrink more, or do a combination of both. ‘To lower the expansion and contraction/shrinkage of a glaze, you want to increase the ingredients that have a low expansion rate, and decrease the ingredients that have a high expansion rate. A general rule that may work with some glazes is to increase the silica by 5% at a time until the crazing is eliminated. This may result in undesirable changes in the glaze (too runny, too stiff, changes color, bubbling . . .) making this technique ineffective. A mote effective way to change a glaze is to substitute the high expansion flux ingredients with lower expan- sion flux ingredients. This is more easily done with glaze chemistry programs and usually involves replac- ing fluxes like sodium and potassium with some com- bination of magnesium, lithium, boron, and calcium. Alternatively, you can adjust the clay body to shrink more and compress the glaze more. this can be done by adding more fine silica to the clay body. It sounds a bit weird that adding silica can make the clay shrink more while adding silica to a glaze makes it shrink less. The key difference is that glaze is molten and com- bines with the silica in the glass where in the clay body, it is not melted and allowed to turn into some- thing called cristabolite. Cristabolite has an interesting habit of shrinking a lot (about three percent), causing the body to shrink more than before. The more silica and the longer you fire, the more cristabolite is created and the more the body shrinks when it cools. You may have observed that a glazed pot in a normal firing will craze, but an identical glazed pot in a very long wood- firing (which will create more cristabolite) will result in a glaze with less or no crazing! In general, altering the clay body is the most effective approach to fixing crazing as it doesn’t affect any visual characteristics of the glaze. The crazing will stop and the glaze will look like it should. The only drawback is that many potters don’t mix their own clay bodies. If you have a pugmill, it could be an easy addition. You can successively add five percent more silica to a clay- body and fire a series of glaze test tiles. You should see the crazing get progressively less until it disappears and then at the other end, the glaze should shiver/pop off (usually off the lip of a pot). Pick the one with no crazing, closer to the crazing side as crazing is always better than shivering. Hopefully all your glazes are of a similar expansion/contraction, so that the one clay body will fit them all. If you can find a commercial clay body that fits the glazes you are using, that’s ideal. I'd love to hear which clay bodies fit which glazes. A little charting can save a lot of testing. Happy potting. If you have input, questions or even corrections to what I’ve said, please send them my way. don.jung@shaw.ca Don Jung November/December 2005 Potters Guild of British Columbia Newsletter