AT H. K. LUMBER COMPANY, CANOE Building was started in No- vember 1964 and production commenced on July 12, 1965. The operation is considered as. one of B.C.’s most modern, well-illuminated and spacious sheathing producing plants. The moment a peeler log is lifter from. Shuswap lake by jack ladder cleats it is in the grip of a highly technical and automated process. After being cut to exact lengths by a pair of giant chain saws, two blocks lying end-to-end are de-barked by a revolving scraperhead tray- elling the length of the cradle, while the blocks are being turned by large trunion wheels. By means of auto- matically controlled kickers the Log Saw and Barker op- erator drops the de-barked blocks into one of four grade bins for subsequent pick-up by lifttruck either to stock- pile or to steamvats. Approxi- mately 800 blocks are produc- ed at this station. Hot water chests are being utilized on a year-round basis to soften knots and to render blocks easier to peel. Con- structed from reinforced con-. THE WESTERN CANADIAN LUMBER WORKER A IWA CAMERA SHOWS PLYWOOD PROCESS crete, the installation is 66 feet long and 60 feet wide and houses six separate, independ- ently-fired compartments. It will cook 1,200 blocks at 160 degrees in 24 hours, and is charged and emptied by the block lifttruck. Hot water is supplied from a boiler heated by wood waste unsuitable for pulp chips. Steamed blocks are deposit- ed on creeper chains leading to the lathe charger unit, which automatically centers blocks between the lathe spindles, The lathe is equipped with retractable chucks and will automatically reduce blocks up to 50 inches:in diameter to a 4%-inch “core” at the rate of 250 feet a minute. Reverted to manual control the lathe will handle blocks up to 60 inches in diameter. Falling away from the lathe as “green veneer” the wood passes under the clipper cut- ting it into pre-set sizes with- in a one-inch tolerance. The clipper operator can revert from electric eye control to manual control for intermit- SLIP MAN feeds logs onto jackladder leading to logsaw and barking station. GREEN CHAIN offbearers pull veneer from moving table belts onto appropri process. ate grade loads for subsequent drying tent clipping of random- width veneer. Green chain offbearers tail the clipping station and re- move the green veneer from the moving table belts to ap- propriate dolly loads by char- acteristics. (heartwood / sap- wood) and width. Green veneer too narrow to be utilized is allowed to drop to a waste return belt which terminates at the “pulp” chip- er. P Next step for the green veneer is the drying process. Capable of handling 200 four by eight sheets, the 70-foot drying unit handles one tenth- inch heartwood in six min- utes and sapwood in eleven minutes. The dryer is equipped with a cycle-controlled charger. Two 125-horsepower electric motors drive 63-inch fans, which circulate air at 70 miles per hour. Fired by natural gas, the unit operates at tem- peratures up to 350 degrees. A moisture sentry at the dryer output end detects and marks emerging veneer with a moisture content in excess of five per cent. Humidity TWO STATIONARY into desired block lengths. level must fall within a close tolerance to ensure proper bonding. Sheets emerging from the dryer are graded to select sheathing, patch stock and standard sheathing. Random width veneer is graded for (1) core stock and (2) face stock suitable for edge gluing to produce face and back ’ sheets. Veneer containing oversize knotholes or solid knots is brought up to stand- ards at a patching station. Suitable random width veneer is jointed, sprayed with fast-acting contact glue, fed into a mechanical “crowder” and subsequently clipped into pre-set desired widths. Random width veneer grad- ed for “core” or “crossband- ing” stock is cut to length at an automatic circular core saw. Pieces of core are singularly handfed through the rollers of a mechanical glue spread- er, which applies a waterproof thermo-plastic binding agent to both sides. Thus prepared pieces of core are handplaced on pre-laid sheets for cross- powersaws are utilized to cut logs GREEN VENEER is fed into the automatic cycle contralied charger of the eight-line natural gas fired dryer. P 1st or e Building area, 54,000 square feet struction, with laminated beams. _ banding purposes a to desired panel constructio: These “lay-ups” are sub: quently inserted by hand if the openings of a 500-f vertical hydraulic “hot” pre from a travelling hoist pl; form, and compressed in panels at 175 to 200 poun pressure per square inch . depending upon specie a1 panel thickness — and at tei peratures ranging from 2 to 300 degrees. (Panels 5/7 of an inch in thickness requi 4% minutes pressing time” 300 degrees). . Upon removal from the | press, loads of panels are : lowed to cool and cure for minimum of four hours, - addition to maintaining rig controls over drying temps« atures and veneer moistu content, plant workers mt adhere strictly to pre-dete mined assembly times, pre temperatures and curing” order to achieve a satisfat ory “glue-bond” prior to et ting panels to desired lengtl widths and grades on t semi-automatic sizing at grading line. (Throughout t ; compléte processes from blo RESULTING BLOCKS ar and debarked with a serz