¢ The sawmill handles small logs that would otherwise be chipped at Weyerhaeuser’s giant pulp mill in Prince Albert. Wapawekka Continued from page eight where they are kiln-dried and planed while the chips are sent to the company’s pulp and paper mill in Prince Albert. The workers are represented by Local 1-184 of the Industrial, Wood and Allied Workers of Canada, which successfully sought a volun- tary application before the mill’s start-up date. “We are really excited about this new partnership because we have been able to be involved in some way since the beginning,” said Local 1-184 President Dennis Bonville. “Through discussions held among ourselves and the part- nership members it was accepted that our union should be the legal bargainin; agent for the workers at Wa: pric e have listened to the concerns of the parties involved in the enter- prise and they have seen the merit of the things that we have said about working together for the good of all participants in the joint venture,” added Bonville. “The workers and the company know that we realize this in a unique and non-traditional type of workplace.” In the partnership agreement between Weyerhaeuser and the Woodland Cree there is a recogni- tion that the “parties will promote the concept of sustained aboriginal employment and growth.” As of press time, 24 of the 33 workers in the plant are First Nations people, 15 of which are from the Woodland Cree. “The partners, the company and we, as a union, have a strong com- mitment to aboriginal employment and this type of a joint venture is and will be beneficial to workers of all origins and their communities in the north,” said Brother Bonville. “The partners are creat- ing new jobs and new economic activities which will have their spin-offs.” “We have a desire as a union to work with all pee of groups and respect their cultures and improve the lives of working people every- where,” added Brother Bonville. The mill has a “team” work con- cept where the workers and man- agement work on a consensus basis to plan their production schedules and decide who works. At a 3 day workplace design con- ference held in April, the union was invited to sit in with other stake- holders. : “We could see from the beginning that there was going to be a lot more participation from workers and Fecnen making jower given to them,” said Paul Hallen, the local union’s first vice president who attended the conference. In the workplace there are fewer levels of management, there is more emphasis on workers making decisions and there is more flexibil- ity and movement among the crew members from work station to work station. The workers are called “technicians” who have varying skill levels. Some of them both operate and maintain work sta- tions. _ Also, there is an overriding emphasis on safety in all aspects of the workplace. “We are very happy to see that there has been an emphasis put on the health and safety of workers in the planning of the operation,” added Brother Hallen. “No collec- tive agreement means anything to a worker’s family if they are injured or killed on the job and the partners recognize this.” At the design conference, man- agers, technicians and a consultant were brought together to identify a number of work systems and make decisions on what type of schedule would work best. “We made it fairly clear what the business needs were and the employees came up with the options that would help us deliver those business needs,” said opera- tions manager Doug Bowersock. The first group of technicians started in January and the mill was up and running by May. PRODUCTION PROCESS The tree length logs are put onto a deck where they are passed by a cut-off saw to preferred lengths of 8, 10, 12, 14 and 16 feet. The small logs, which normally measure from 5” to 11-1/2,” or cut off down to a 2” top. Log scanning and thin kerf tech- nology allows the mill to produce dimension lumber out of timber that would normally be chipped for pulp. Ninety percent or more of the ruibs output goes into 2 x 4’s, mak- ing straight lumber out of crooked trees. As of June the crew was putting about 6,000 logs through the mill on a 10 hour basis. That will increase to over 9,000 logs on the same shift over the long term. “This group has showed that they are capable of meeting production levels that have been targeted and probably faster than anticipated,” said Mr. Bowersock. After mechanical debarking the logs are put through a chip and saw and then the boards & through an optimizer process and trim saws. The Wapawekka mill has nine machine centres which the techni- cians work on. They are the Tan- guay loader that feeds the mill, the Hewitt cut-off saw, the debarker and small log machine, the unscrambler, trim saw one, trim saw two, the edger, the sorter, and the end stacker. The mill’s hydraulic J-bar system pes 16 bins that hold the 2 x 4’s and x 6's. It has been a shared objective that all technicians become ade- quately skilled to work in one or more machine centre. Some main- tenance specialists may work in specific areas and a machine cen- tre. In some areas, the crew has found that they can develop skills in more than two machine centres. For the most part, the employees decide themselves when, where and how to rotate between the cen- tre. “We (management) are rarely involved,” added Mr. Bowersock. “They (the employees) are making the decisions and they probably know better than us anyways in many cases.” During the start-up process staff and crew from Weyerhaeuser’s Big River mill and the Wapawekka workers have met to help train the Wapawekka crew and show them what Big River’s needs are for rough cut lumber. The Wapawekka sawmill pumps out about 72 million board feet on a annual basis and that is expected to increase to over 100 million board feet once production ramps up in the future. WORKING WITH THE UNION One of the team leaders at Wapawekka is Harry Groenen, who is qualified as a Technician Level III worker. He is an electrician by trade but also is involved in two machine centres as time permits. “Potentially every technician could learn to run every piece of machinery in the mill, so we can be diversified,” said Brother Groen- ing. As the Wapawekka operation is non-traditional, it was difficult at first to see how the union would fit in and what role it would play. Both Groenen and fellow worker Keith Arseneault went to Local 1- 184’s annual convention to sit in and get a taste for union matters. They were also welcomed by other local union members in Saskatch- ewan. “It was an eye opener,” said Groenen. “And it was good that the I.W.A. recognized us as a non-tra- ditional group within its organiza- tion.” He said that the union can back them in job training and on occupa- tional health and safety issues and continue to recognize the workers’ distinct identity. Groenen said that the crew has already received valuable informa- tion on safety issues such as fall protection and the effects of shift work from the local union, through Brother Hallen. The local has also provided information on accidents that have occurred in the industry. “Nothing here moves or turn without safety being the first thing that is talked about,” he added. Groenen sees the workplace as a democratic one that works on a consensus format. “It’s not looked upon as manage- ment and workers — it’s leaders and technicians,” he said. “Every- thing that is thought of is brought to the table with equal credibility.” “There’s a commitment here to the success of the business,” he said. “To date everybody has embraced that with a passion that has taken the turmoil out of a start-up and turned it into a chal- lenge that we seem to be meeting head on.” Partners celebrate opening “is © Local 1-184 First V.P. Paul Hallen A grand official opening it was. Gathered underneath a tent behind the spanking new Wapawekka sawmill near Prince Albert were workers, their families, community officials, First Nations leaders, Wey- erhaeuser brass, representatives from various levels of government and the I.W.A. All were together to celebrate the landmark achievement of the wyanawebse Lumber Ltd. partner- ship. “This has been by a lot of stan- dards, a very good start-up,” said operations manager Doug Bower- sock. “One of the reasons it has been is the commitment that the employ- ees have made and the number of hours and effort they have put into it — and that can only come with the support of good, strong, families.” The Wapawekka Lumber Ltd. partnership between Weyerhaeuser and the Woodland Cree First Nations of the Lac La Ronge Indian Band, the Montreal Lake and Peter Ballantyne First Nations was equally praised by all those involved. : Speaker after speaker had posi- tive things to say. In a ceremony conducted by Mr. Bowersock and Ed Henderson of the Montreal Lake Cree Nation, many platitudes were shared. Senator Allan Bird of the Mon- treal Lake band lead the ceremony with a prayer in both English and native Cree. “The most important thing is to work together,” he said. “God put us on this earth to work together...so future generations won’t suffer any more.” Chief Ron Michel of the Peter Bal- lantyne Cree Nation, which covers eight reserves and 6,300 members in an area from Prince Albert north to Southern Reindeer Lake on the east to the Manitoba border, said that “we are glad to have Weyerhaeuser as partners.” e said that apawebes has taken great care in the hiring of its employees and has an excellent aboriginal workplace representa- tion with First Nations employees, Metis, and non-Natives. He added that it should serve as a model for other companies in the resource sector. Continued on page twenty-three LUMBERWORKER/SEPTEMBER, 1999/9